Body repair buying guide

Sherman Replacement Body Panels: Choosing the Right Panel for Rust and Collision Repair

Full assembly or patch panel, steel or aluminum, CAPA or standard: how restorers and body shops pick the right Sherman panel and get it to fit.

52 in-stock picks Updated November 11, 2026 30-day returns · Secure checkout
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Sherman RH Quarter Panel Skin 2 Door Sedan Nova Omega Phoenix Ventura II Apollo 1973-1974Sherman Toe Board Floor Pan RH Camaro Firebird 1970-1974Sherman Trunk Floor Assembly With Spare Tire Well Chevrolet 1955-1957Sherman RH Quarter Panel Full Chevrolet Belair 1956
Bolt-on assemblies vs weld-in panelsHow to choose: fit, CAPA, gauge and optionsPrep, fitment and installation tipsTrim, moldings and the rest of the jobShop the picks ↓

Sherman Parts makes aftermarket replacement sheet metal and body parts for two very different jobs. For collision repair on late-model cars, trucks and SUVs, Sherman supplies bolt-on hoods, front fenders, bumper covers, bumper reinforcements and radiator supports, many of them CAPA certified. For rust repair and restoration, Sherman offers weld-in panels for classics and older trucks: quarter panel skins, floor pans and toe boards, cab corners, rocker panels, door shells and even complete roof skins for cars like the Mustang, Nova, Camaro, Challenger and Tri-Five Chevy.

Our best sellers are Sherman hood panel assemblies (Mercedes C-Class and GLK, Toyota pickup and 4Runner, Ford Ranger, VW Jetta, BMW 3 Series, Honda Civic), most in the $130 to $350 range. Fenders typically run $90 to $280, bumper covers $60 to $320, and restoration patch and floor panels about $70 to $310. This guide explains how to pick the right panel type, what the labels mean and what to expect when you install it.

Bolt-on assemblies vs weld-in panels

Panel typeExamples in Sherman's rangeInstallTypical job
Hood assemblySteel or aluminum hood with inner bracingBolts to hinges; transfer latch striker, insulator, washer nozzlesFront-end collision, hail, peeling clear coat
Front fender assemblyLH or RH fenders, with or without emblem holesBolts onCollision, rusted fender lips on older trucks
Bumper coverPrimed, painted, textured or chrome; with or without fog or sensor holesClips and screws to the reinforcementParking-lot and front or rear impacts
Radiator support / reinforcementCore supports, bumper reinforcements, bracketsBolt-in or weld-in depending on vehicleHeavier front-end hits
Quarter panel skinOuter skin only, full or partialWeldedRusted or damaged rear quarters on classics
Floor pans and toe boardsFull-length, half, rear section, toe boardWeldedRusted-through floors
Cab corners, rockers, roof skinsTruck cab corners, rocker panels, complete roof skinsWeldedRust repair, restoration

Assemblies are complete parts that replace the original one for one, so they're the fast path for collision work. Skins and patch panels replace only the outer sheet or the rusted section; you cut out the bad metal and weld the new piece in. A partial quarter or a cab corner is far less work than a full panel when the rust is limited to the lower few inches, which is where it usually is.

How to choose: fit, CAPA, gauge and options

  1. Match the exact application. Sherman titles list make, model, body style and years, and often details like 2 door vs 4 door, coupe vs sedan, USA-built vs Japan-built, or a VIN or build-date break. Those notes matter: a Corolla hood for a Japan-built car may not fit a USA-built one.
  2. Left vs right. LH and RH refer to the driver's and passenger's side as you sit in the vehicle (driver's side is LH in the US).
  3. CAPA certified or not. CAPA (the Certified Automotive Parts Association) is an independent program that tests aftermarket collision parts for fit, materials and finish against the original part. Many insurers and shops prefer CAPA parts. Non-CAPA Sherman parts can fit well too; CAPA simply adds third-party verification.
  4. Steel vs aluminum. If your vehicle came with an aluminum hood (late Grand Cherokee and Subaru Forester, for example), buy the aluminum version. Aluminum needs different repair techniques and shouldn't be swapped for steel without checking weight and fit.
  5. Gauge for weld-in panels. Restoration panels often list the steel gauge, such as 19 or 20 gauge. Lower numbers are thicker. Compare to the original metal, and expect thinner panels to need more care to avoid warping when welding.
  6. Holes and options. Bumper covers and fenders come with or without fog lamp, park sensor, flare or emblem holes. Match what your trim has, or plan to drill.

Prep, fitment and installation tips

Inspect on arrival. Check every panel for shipping damage before you sign off or start work. It is far easier to resolve a crease before the panel has been drilled, welded or painted.

Test-fit before paint. Bolt on hoods and fenders, check gaps against the doors, headlights and bumper, and adjust before any paint goes on. Aftermarket panels sometimes need minor tweaking of brackets or gaps, which is normal in a body shop.

Finishing. Most steel panels and bumper covers ship in a protective e-coat or primer, not your color. Scuff, prime as needed and paint to match. Plastic bumper covers typically call for a flexible paint system, and any bare plastic exposed by sanding needs an adhesion promoter. Textured covers and air dams are usually left unpainted.

For weld-in rust repair:

  • Cut back to clean, solid metal. Patching over rust just traps it.
  • Clamp the panel and tack-weld in small sections, alternating sides to limit heat warping, especially on large flat skins.
  • Use weld-through primer on flanges, then seam sealer and a quality epoxy primer on finished seams.
  • Treat and coat the inside of rockers, quarters and floors with a cavity wax or rust inhibitor once the work is done.

If you're replacing structural parts after a hard hit, have the frame and unibody measured. A bolt-on radiator support won't fix a bent rail.

In-stock Sherman Parts body panels

Every product below is in stock now. Prices update daily.

Rust repair & restoration panels

Weld-in quarter panel skins, floor pans, toe boards, cab corners, rocker panels, door shells and roof skins.

Hoods

Steel and aluminum hood panel assemblies, including CAPA certified hoods, for cars, trucks and SUVs.

Frequently asked questions

What does CAPA certified mean on a Sherman panel?+
CAPA, the Certified Automotive Parts Association, is an independent group that tests aftermarket collision parts against the original part for fit, material and finish. A CAPA certified Sherman part has passed that testing, which many insurance companies and body shops look for.
Do Sherman panels come painted?+
Most steel panels and bumper covers ship in e-coat or primer and need to be painted to match your vehicle. A few parts are sold in a finished state, such as chrome bumpers, textured black air dams or covers listed as painted. The title will say so.
Should I buy a full quarter panel or a skin or patch panel?+
If rust or damage is limited to the lower section, a partial skin or patch panel means less cutting, welding and distortion. A full skin makes sense when the damage runs up into the body line or the old panel is badly repaired already.
What gauge steel are restoration panels?+
It varies by panel. Many Sherman restoration panels list the gauge in the title, such as 19 or 20 gauge steel. A lower gauge number means thicker metal. Compare it to your original metal before you start welding.
Will an aftermarket hood or fender fit as well as an original?+
Quality aftermarket panels, especially CAPA certified ones, are made to fit like the original, but any replacement panel should be test-fit and gap-adjusted before paint. Small adjustments are a normal part of collision repair.

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